Process Technologies

HYDROCARBON CONVERSION PROCESSES

 

ATEC provides Technological solutions for setting-up key Process Plants based on Hydrocarbon feedstocks viz. Natural Gas / Naphtha.

 

A “Natural Gas Value Chain” diagram is shown below :



NATURAL GAS VALUE CHAIN


ATEC’s specialization basically encompasses the following Natural Gas Derivatives Processes.


                           


                                                       AMMONIA / UREA PRODUCTION PROCESSES



 ATEC can provide design / engineering services related to catalytic and non catalytic conversion of Hydrocarbon feed stocks viz. Natural gas, Associated gas, Shale gas, Coal Bed Methane, Petroleum Coke, Coal, Coke Oven gas and Refinery Off gases.

 

Tailor made design for individual units of Ammonia plants, Methanol Plants, and Urea plants are available including :





Primary Reformers

Shift Converters

Synthesis Loops

Hydrolyser Strippers

High performance Carbamate Condensers



T. Bajpai has specialised in design / engineering of Primary Reformers for any Ammonia / Methanol Plant capacity.











        


REFORMER UNITS


ATEC can recommend appropriate “State of the Art Hydrocarbon Processing technologies” for specific projects and provide Technology Availment services.

 

Representative basic flow diagrams of typical Hydrocarbon feedstock based Ammonia and Urea Process Layouts are shown below. Highly optimized Technological Process options targeting minimal specific calorific consumptions can be provided suiting specific customer requirements.






For Urea Plants both “Ammonia Stripping” and “Carbon-Di-Oxide Stripping” Process Options can be provided.


METHANOL PRODUCTION PROCESSES


ATEC specializes in providing Technology Availment services for Hydrocarbon feedstock based Methanol Production Processes based on optimized Process Layouts of proven design capable of rendering sustained troublefree operations with low energy consumptions.



                                        SCHEMATIC DIAGRAM OF METHANOL PROCESS PLANT 


M/S HaldorTopsoe (Denmark) have perfected a “State of the Art” Technology for Methanol production based on decades of experience which is being continuously upgraded for modern day large scale capacity Plants yielding minimum possible specific calorific consumption.

 

ATEC’s preferred Technological solution for Methanol Plants is to offer the Topsoe Technology.


                             


TOPSOE REFORMERS FOR METHANOL PLANTS


A representative basic flow diagram of the Topsoe Methanol Process is shown below :




   METHANOL PRODUCTION PROCESS



METHANOL PLANT

 

METHANOL DERIVATIVES’ PROCESSES


ATEC offers highly optimized Process solutions for a majority of Methanol Derivative products, specifically in the domain of Formaldehyde and its value added derivatives :



METHANOL VALUE CHAIN



FORMALDEHYDE DERIVATIVES COMPLEX